It's almost too cold to work in the garage. Spring is so close...
First up was making a replacement compression rib on the right wing because it had several extra unneeded holes. Looks like it used to be the root rib, and had a Sharpie note that the old holes were twisted. That completes replacement parts on the right wing that I can tell so far.
Half of the ribs are ready to be attached to the wing, and half of the wings now are all pre-bent and simply need leading and trailing edge flattening and the installation of the right-angle stop brackets. I have to be in a good mood and get into a good rhythm to tackle this job. It'll likely take a few hours, and there are only 11 ribs to do. Boy, it'll be nice to have the ribs done.
I don't think I've ever showed this Goat 3 rib with its different construction method and airfoil. It was a lot (!) of work to build this compared to the simple upper ribs with flat-bottom, but it would have been interesting to determine the performance difference. I suspect that there would have been improved L/D with the reduction of drag. Sandlin's notes on the Goat 3 included both this airfoil and a wing area change. Perhaps if the wing ever needs to be re-covered, that would be a fun change to make.
The shop also got some rearranging recently. This wall alone now has six new 20A outlets that go to a new 50A sub-panel in my garage, installed around the New Year. Previously, the whole garage was serviced by a single 15A outlet. The CNC machine started tripping the breaker when I added a second vacuum for hold-down tooling and that set the whole garage rewiring project in motion. As a side benefit, the new tool bench is much sturdier than the old one with a 1.5" plywood top, and this also opened up the long wall of my garage for better storage of the long Goat wings; with the wing tips installed, the wing halves barely fit, and were a pain to lift over the band-saw to hang for storage. Great improvement.
There is a sticky situation with the flap/aileron not folding all the way against the ribs like they're supposed to. The aft-most eye-bolt should have been one hole forward, rather than going through the trailing edge. This is likely a difference between Goat 4, which is cable-braced, and Goat 3, which is strut-braced. Unfortunately, moving the eye bolts means the jury struts will need a bit of rework, since the spacing will change by around 2 inches. Hopefully there will be no changes needed on the struts themselves. Next time I fully assemble Goat, this is something I'll be taking a close look at.
2 comments:
I have seen the dimensions on the wing page for the ribs but what kind of form to form them? I know that it has to be different because of spring back. Is there a drawing somewhere to make the form block?
Hi Bob,
I simply bent each of them by hand a little at a time until they each matched the correct rib profile. And then I crimped the ends and repeated small adjustments so they all matched. It took quite a while, but wasn't particularly difficult.
Some other builders' blogs show forming blocks and you might have luck finding someone who has a profile.
Dan
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