It's tacked together healthy enough for a test spin around the neighborhood! It's a bit flexy in torsion and loooong making turns. Hopefully it'll stiffen up with a deck on top...
I am still not a good welder, but at least it's stuck together. I struggled a bit with the 1/4" thick webs of the c-channel pieces making a fillet to another 1/4" thick web. The tungsten tip kept eroding (exploding?) no matter my changes in technique or settings or type of tungsten (tried blue, green, and red). Perhaps a thicker tungsten would have helped? The lowest AC balance I can set is 30% cleaning. I tried frequency of 40Hz, 60Hz, and 80Hz with no real difference between them.
The other thing difficult was the 1/16" 4043 filler rod would melt before I could get it to the weld puddle. Is 1/16" just too small for the heat that 150-200A throws off? Or is the eroded tip making too a wide of an arc cone that melts the filler rod too? I ran about 15-20 LPH on the Argon flow meter.
Some welds are okay. Some welds are ugly. A few welds seem nice. Here's a nice one:
Welding is done for the weekend because the Argon is all gone. I only have a 60 cu-ft tank and welded for probably 6-8 hours including a bunch of practice.
I need to finish all the places that should have full welds and go back over a few of the early ones that are not very pretty. The auto-tow mechanism is also still waiting patiently.
Thanks for reading.
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