Saturday, May 31, 2025

Weak links

I've been trying to figure out the attachments for both ends of the tow rope.  Based on today's research, it appears common for sailplanes to have a weak link on both ends, including a 25% higher load rating on the tow-plane side.  It appears common for hang gliders to have two releases for redundancy.  Lots of learning.

Here is what I've come up with for the car side.  I have a fid on order to do an eye splice in the rope (yellow).  The eye can accept a pre-made weak link loop (neon yellow) with a double lark's head knot.  The welded ring can be put onto the loop with a single lark's head.  This setup mates the release to the rope.

On the airborne end, I'm working toward the as-designed release mechanism.  A parachute release pin is in the mail, and after "borrowing" a hair loop from my better half, all the components will be in play.  We'll see how it all looks together next weekend.

To-do's before the first flight are now:

  • figure out how all of Goat parts transport together
  • take all of Goat for its first trip around the neighborhood 
  • finish weld the upper rail to the vertical supports -- need Argon
  • finish weld the frame joints -- need Argon
  • UV paint on the plywood decking -- paint arrived
  • buy weak-links and end rings
  • put eye splices in tow rope ends
  • sort out car-side weak link and ring
  • sort out plane-side weak link and release
  • do a very thorough pre-flight check
  • do a weight & balance
  • get radios -- need 1x airborne, 1x in car

Deferred until after the first-flight:

  • leather patch to wing tips where will rub the ground
  • leather patch guides for elevator control lines
  • trim color paint
  • wing root kiss seal
  • main strut fairings
  • jury strut fairings
  • emergency parachute
  • drogue chute
  • variometer

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